PRODUCT DISCONTINUED: October 2024.
RECOMMENDED SUBSTITUTION: The product has been replaced with a redesigned version of the DC servo driver DCS-3010(-HV) V.5
DCS-3010 is a microcontroller based PWM drive for permanent magnet DC (PMDC) motors with supply voltage up to 115 VDC (optionally up to 180 VDC for DCS-3010-HV drive) and current up to 30 A. Drive is based on a 16-bit microcontroller with implemented PID control algorithm.
As the feedback of DC motor position an incremental encoder with phase-shifted square signal is used. Encoder interface enables 1x, 2x and 4x incremental encoder resolution.
Adjustment of all DC servo drive DCS-3010(-HV) parameters is performed by using the free configuration software ServoTune3. ServoTune3 software has implemented PID auto tune algorithm.
DC servo drive for driving DC motors with high supply voltage DCS-3010-HV is supported by ServoTune3 versions V3.10 and later.
The input control interface enables control via opto-isolated lines in following modes:
- STEP/DIR/ENABLE,
- CW/CCW/ENABLE,
- Encoder follower in 1x, 2x and 4x decoding,
as well as via analog input within the range 0–5 V with and without feedback (there is the connector on the drive for connecting an external potentiometer).
Build-in soft start enables DC motor 1s after powering on decreasing electric shock on start.
There is an opto-isolated output on drive named Track Error which is activated if adjusted value of tracking error offset is exceeded. That output can be used for activation of external circuit for DC motor emergency stop.
Drive has over-voltage and over-temperature protection.
If electric current is higher, drive can be placed on additional heat sink.
For supply voltages over 70 VDC it is recommended to use Motor brake circuit MB-2.
| SAFETY PRECAUTION |
| When working with servo drive DCS-3010(-HV) there are dangers and risks that can lead to equipment damage, also injuries of people present near-by. For the installation procedure of servo drive DCS-3010(-HV) it is required to have a high level of knowledge in the fields of electronics, computer technology and mechanics. Also it is required to obey safety measures for working with high voltages and mechanical dangers caused by operation of powerful, heavy machines. |
| Supply voltages over 50 VDC can be danger of death. |
| Drive should not be used in places where, in case of failure, people safety is in danger, financial losses are big, or there exist other losses. During drive operation should be used all required precautious. |
| Does not exclude the possibility that this document contains errors. In addition the manufacturer assumes no responsibility for any damage caused by the use of this drive, which has occurred as a result of compliance or non-compliance with this instruction manual. |
Photo gallery
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DRIVE APPEARANCE
Connector positions on DC servo drive DCS-3010(-HV).
More data about DC servo motor drive DCS-3010(-HV) can be found in user's manual.
ServoTune3
ServoTune3 is configuration software for DC servo drive DCS-3010(-HV) parameter tuning. Click on following link to download ServoTune3 software:
ServoTune3 v.3.10 - Added support for DCS-3010-HV, December 2018.ServoTune3 v.3.09 - Added support for DCS-100-A, September 2015.ServoTune3 v.3.07 - Updated with PID autotune algorithm, October 2013.ServoTune3 v.3.00 - December 2012.
SPECIFICATIONS
| Model | DCS-3010 | DCS-3010-HV |
| Type | PWM closed loop PMDC Servo drive with PID controller algorithm | |
| PWM frequency | 10-20 kHz, software set up | |
| Number of axis | 1 | |
| DC motor power supply | 10-115 VDC | 20-180 VDC |
| Over voltage protection | 120 VDC | 210 VDC |
| DC motor current | 3-30 A max, software set up | |
| Logic circuit power supply | 18-28 VDC / 200 mA | |
| Input control interface |
Digital control modes via opto-isolated lines STEP/DIR/ENA, CW/CCW/ENA and Encoder follower (1x, 2x and 4x) |
|
| Command line current | ~ 10mA at 5V | |
| Output | Opto-isolated Track Error | |
| Frequency of STEP command | < 600 kHz | |
| Command line pulse width | > 0.5 μS | |
| Feedback | Incremental encoder with phase-shifted square signal | |
| Encoder resolution | x1, x2 and x4 multiplication, software set up | |
| Encoder power supply | Source on drive +5 V DC / 250 mA | |
| Parameter set up | Via IDC10 connector and isolated programming interface IPI-USB | |
| Build in protections | Over-voltage and over-temperature | |
| Dimensions (W x L x H) | 154mm x 105mm x 45mm | 154mm x105mm x 60mm |
| Weight | 350g approx. | |
NOTE: Specifications are subject to change without notice
VIDEO TUTORIAL
This video tutorial shows detailed step by step installation guide for DC servo motor drive DCS-3010(-HV).
Video show how to control DC motor with potentiometer. In this video you can find description of used hardware and software, how to program DC servo drive DCS-3010, response on step function, and much more.
Video shows PID controller auto tuning algorithm implemented in DC servo drive DCS-3010.
DC servo motor drive DCS-3010 PID controller parameter tuning using Lenovo Miix 2 8" Windows 8 tablet via Bluetooth. Video show step function response of DC servo motor KL34-180-90
